In this article, you are going to learn how Power Factor Correction Capacitors can save industries thousands of dollars. So read till the end.
An electrical machine draws active and reactive power from a power source. Real force is needed to do worthwhile work. The reaction force is required to provide the magnetic field the machine needs to function. Both active power (KW) and reactive power (KVAR) draw current from the power supply and cause power loss and voltage drop.
Our electricity meters only measure actual energy, and you pay in KWHrs. To reduce the loss of electricity supply. Many electricity suppliers impose a penalty for reduced power factor or maximum demand KVA. This encourages the addition of PF corrections to improve the power factor and reduce liabilities. In as little as 12 months, you may be able to recoup the cost of adding the PF patch.
Advantage Of Adding Power Factor Correction Capacitors
Adding power factor correction capacitors reduces the reactive power drawn from the power supply, thus reducing the current drawn from the power supply. Capacitors provide the reactive power required by machines. The current in the power supply will decrease, but the wind in the device will remain the same.
The machine current is unchanged, so the KW consumed by that machine is not reduced with the modified power factor. However, the cable loss will be high, assuming a long cable length between the electricity meter and the power factor patch. In this case, the cable loss is somewhat reduced, and the KW consumed is slightly reduced.
Need To Reduce Supply Loss
Reducing supply loss is essential. If all consumers operate at a power factor above 0.95, the need for increased generation capacity is diminished. PF correction can be applied as a fixed correction for each motor or as a global correction when primary power is introduced. You can use a static patch too small installations with a small number of engines. Loose patches are suitable for large installations with a large number of motors.
How Much Can Industries Save?
We have released several articles addressing the importance of reducing monthly electricity bills related to homes with power factor air conditioners. We also provide technical data. This clearly shows how energy affects energy consumption and the lifespan of energy-using appliances throughout the house. I was recently asked if these same systems would have a significant business impact. And the answer is an absolute yes. Commercial buildings can use up to 10 times more energy per month than residential buildings. The energy factor does not consider building size so it could mean the difference between $5,000 and $3,000 in monthly electricity bills.
Role Of Industrial Devices in Power Factor
The same can be said for the appliances used in these works. The only exception is that these devices are typically much more significant and consume more power than those used in the home. Their motors still suffer from the same thermal problems due to voltage drops that increase the current intensity required for each, resulting in wasted energy through heat dissipation. It is also the main culprit, increasing the operating costs of replacing and repairing these devices. The installed lighting system also consumes more energy than necessary. Without an intelligent HID lighting system controller. The power factor is not checked, costing tens of thousands of dollars annually in unnecessary energy costs.
Many businesses need to use pumps, refrigeration, air conditioning, lighting systems, etc., that are no different from most homes. However, in terms of size, those requirements imply massive systems with high energy bills. These costs are often attributed to the consumer of the more expensive product or service, and this cost need not be exorbitant for the company or its customers. For this reason, we need to buy smarter. Modifying the strength factor can significantly reduce these costs in almost every aspect of building management. These systems are not new technology and have been used in industry since the 1970s energy crisis when they were first developed.
Using resources wisely to improve company profits is a significant concern of every building manager, and introducing these systems can significantly reduce energy costs. Reducing costs leads to lower consumer prices. This means more business and more annual profits. It is one of the reasons why I started this business. Also note that by reducing our company’s energy waste, we are significantly reducing the amount of oil and coal we need to generate the electricity we rely on.